Machining

Surface Finish Calculator — Ball Nose Scallop & Turning Ra

Choose ball-nose milling or turning, enter the stock tool radius and required Ra, and Dimvo solves for maximum geometric stepover or feed per revolution. Expert mode checks a pitch you already know.

Method
surface-geometry
Version
3.0.0
Checked
Known answers + invalid inputs · 6 Aug 2026

Decimal points and decimal commas are accepted.

Ball-nose millingflat surface
Stock ball diameters
mm

Maximum geometric pitch

Maximum stepover
0.3531 mm
Theoretical Ra
0.8 µm
Cusp height
3.118 µm
Stepover
0.3531 mm
Tool radius
5 mm

This is the ideal geometric limit, not a guaranteed measured finish. Use a smaller pitch to leave margin for runout, wear, chatter, deflection, material behaviour and measurement filtering.

Quick use

How to use this calculator

  1. Choose ball-nose milling or turning and whether to meet a target or inspect a current cut.
  2. Enter the ball diameter or insert nose radius and the drawing Ra.
  3. Use a smaller pitch than the geometric maximum to leave room for real process effects.

Method

Equation

h = R − √(R² − (p/2)²)Ra = arithmetic mean of the ideal circular profileTarget mode numerically solves Ra(p) for pitch p

Limits

Assumptions

  • Ideal circular tool profile
  • Flat/even pass spacing
  • No runout, wear, vibration, deflection or material effect

Provenance

Independent calculation

Generated from the displayed equation and user inputs. This page does not reproduce a standard or third-party table.

Common questions

Frequently asked questions

Is theoretical Ra the same as measured Ra?

No. The calculator isolates tool-path geometry. Measured roughness also includes runout, vibration, deflection, material response, wear and measurement filtering.

How do I reduce ball-nose scallop height?

Reduce stepover or use a larger ball radius. The calculator can solve the geometric result before you choose a CAM tool-path setting.